Automation Engineer
GCM
Innovations in Quality Control and Automation:
- Engineered advanced camera systems integrated with robotic arms to automate QC processes, resulting in streamlined fabrication and quick design iterations.
- Pioneered an automated milling robot capable of intricate 2-axis power transmission, specifically tailored to overcome intricate manufacturing challenges previously deemed “un-machinable.”
- Strategically designed over 10 robust machinery test fixtures. These were pivotal for accelerated lifetime tests and part qualifications, resulting in a 20% surge in final part approvals. This optimization leveraged FEA simulations to achieve a perfect balance of mass, stiffness, and cost.
Industrial Design & Testing Systems:
- Introduced an automated sandblaster system, complete with solenoid controls, digital IO, and safety-first relay/e-stop circuits. This system was thoughtfully designed considering ease of service, manufacturing efficiency, and optimal form factor.
- Conceptualized and realized both hydraulic and electric load testing systems for client-specific parts, spearheading load tests and formulating accelerated test plans to guarantee product durability.
Programming and Digital Infrastructure:
- Proficiently programmed diverse hardware including Watlow heater controllers, Trinamic motor controllers, and PLCs. These systems supported projects ranging from bespoke heat treatment furnaces to high-tech QC robotic systems.
- Established company-wide standards for CAD processes, including Solidworks Drawing Templates and seamless ERP integration.
- Successfully introduced a Lot Tracking system across the organization, and adeptly managed supplier relations to ensure project deliveries matched design specifications and timelines.
ERP & Software Development:
- Led ERP administration, focusing on backend enhancements such as operation creation, process optimization, ECO generation, automation of BPMs, and API development.
- Crafted an automated Python Middleware that bridged the gap between QC Software and ERP. This innovation was recognized and acquired by HIGHQA.
- Implemented CNC Monitoring and DNC across numerous CNC machines, ensuring seamless integration and documentation from CMMs.
